PowerPack® SystemTruck-work

Banks' stainless-steel PowerPack pumps up Ford Class-A muscle with top gains of +85 hp and +118 lb-ft torque and 12% better mileage. PowerPack features Banks' bulletproof TorqueTubes—the industry's only tuned exhaust manifolds built expressly for motorhomes—for low-end torque to take on hills with strength, speed and less shifting. Because your coach is unencumbered by factory restrictions, you'll enjoy top performance and longer engine life.

Important: Some vehicle configurations require an extension kit for proper fit.

Motorhome Power

Gasoline: Ford 7.5L (460) Class-A, '82-98

Test vehicle: Non-catalytic coverter equipped Class-A motorhome

Transmission: Ford E4OD automatic

Weight: 16,650 lbs.

Horsepower and torque measured at rear wheels.


PowerPack® SystemStockBanksImprovementResults
Horsepower, best gain 100 hp (4400 rpm) 185 hp (4400 rpm) +85 horsepower 85% more (4400 rpm)
Horsepower, peak-to-peak 178 hp (3200 rpm) 243 hp (3700 rpm) +65 horsepower 37% more, peak-to-peak
Horsepower, upshift point 100 hp (4400 rpm) 185 hp (4400 rpm) +85 horsepower 85% more (4400 rpm)
Torque, best gain 227.1 lb-ft (3700 rpm) 344.9 lb-ft (3700 rpm) +117.8 lb-ft torque 52% more (3700 rpm)
Torque, peak-to-peak 333.5 lb-ft (1800 rpm) 393.9 hp (2000 rpm) +60.4 lb-ft torque 18% more, peak-to-peak
Torque, downshift point 310.4 lb-ft (2800 rpm) 384.5 lb-ft (2800 rpm) +74.1 lb-ft torque 24% more (2800 rpm)
Exhaust gas temperature (at full power) 1,712°F 1,488°F -224°F 13% cooler
Exhaust backpressure (at equal airflow) 9.75 in/Hg 2.5 in/Hg -7.25 in/Hg 74% less backpressure
Air cleaner vacuum (at equal airflow) 21.8 in/H2O 6.3 in/H2O -15.5 in/H2O 71% less restriction
Acceleration, 0-60 mph time 25.45 sec 21.07 sec -4.38 sec 17% quicker
Acceleration, 0-60 mph distance 1,388 ft 1104 ft -284 ft 20% less distance
Acceleration, 40-60 mph time 12.90 sec 10.17 sec -2.73 sec 21% quicker
Acceleration, 40-60 mph distance 966 ft 742 ft -224 ft 23% less distance
Maximum speed, hill-climb (6% grade) 58 mph 69 mph +11 mph 19% faster
Fuel economy (max. speed, 6% grade) 7.65 mpg 8.57 mpg +0.92 mpg 12% better mileage

System Includes:

ApplicationYear RangePart #
PowerPack system, stainless steel
Ford chassis | EFI | No cat converter | Driver-side tailpipe exit*
1993-98 49090
PowerPack system, stainless steel
Ford chassis | EFI | No cat converter | Passenger-side tailpipe exit*
1993-98 49093
PowerPack system, stainless steel
Ford chassis | EFI | Cat converter*
1993-98 49091

Owners Manual(s)

PowerPack system (Class-A, EFI, Ford chassis, non-cat) (Part #96344) Tech_icon Download
PowerPack system (Class-A, EFI, Ford chassis, w/cat.) (Part #96351) Tech_icon Download
PowerPack system (Class-A, EFI, JDOK chassis) (Part #96347) Tech_icon Download
PowerPack system (Class-A, Carb (JKOK) (Part #96345) Tech_icon Download

7.5L Ford MH: PowerPack

2008-11-06

It performed very well for us on our trip to and from Alaska...

The Banks system we purchase in 2006 for our 1997 Rexhall (Ford 7.5 liter V8) performed very well for us on our trip to and from Alaska last summer and continues to do well.  We are very pleased with the added power and, when I can control my right foot, added fuel economy.  Have not had to tighten a single bolt, nut or anything.  I read a lot about alternatives like Thorley and Gibson systems on some of the RV forums, but can truthfully say that, if people could experience the quality and performance of a full Banks PowerPack, they would realize the difference is more than just price.

Thanks again -  A very happy customer.

Best Regards,

Lowell D.
Monument, CO


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Accolades

“The word "engineering" is very important here because Banks is not just reselling someone else’s products. They have full time in-house engineers and technicians, performing their own research and development on every different type of performance option you can imagine.”
— Toy Hauler (Dec '03)